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ALATAS Indonesia - Kawasaki Deck Crane Upgrade
 

The vessel is equipped with 4 deck cranes, type Kawasaki KMH 3020/2/4S. The pinion & gear drives on hosting & luffing rope winch where severely worn down in all cranes and spare parts were no longer available. Samples of the worn gears where removed by Alatas Indonesia Crane Engineers in Batam and sent to ALATAS workshop for re-manufacturing. ALATAS technical department designed new gear wheels, submitted the design to class for approval and new gears where manufactured, incl. material certificate and final classification certificate.

The new gears where manufactured in Alatas Singapore Marine Engineering workshop and then installed back on Singapore Anchorage. The Staffa hoist & luffing motors were overhauled in our hydraulic workshop and the winches were fitted back into the winch frame complete with the refurbished hydr. motors, overhauled brake cylinders and new brake bands.


 

Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Refurbishment

Client vessel

Crane 3 luffing & host winch out of order, boom removed

   
Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Refurbishment

removed jib head rope sheaves

Removed luffing winch & damaged gear wheel

   
Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Refurbishment

Worn down jib hinge pin

Gearbox casing removed

   
Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Refurbishment

Completely worn out gear wheel

Staffa Motor to be overhauled

   
   
Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Refurbishment

Empty winch frame

Gearbox work inside the crane

   
Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Installation

Winch Gearbox reinstallation

Winch installation

   
Kawasaki Deck Crane Refurbishment
Kawasaki Deck Crane Refurbishment

Fitting hoist winch drum back into place

Gearbox housing lifted back into crane

   
Kawasaki Deck Crane Refurbishment

Winch with new gearwheel lifted back into crane

 

   
 
 
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